Filling Silos

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Filling Silos

Filling silos are a real asset for any manufacturer needing to stuff cushions, pillows or cuddly toys – or, of course, anything else that has an inner filled with fibre balls, stuffing material or fibre pellets.

Our filling silos often work in conjunction with our fibre bale-breaking machines and are the receptacles that receive and potentially also store the fibres that have been opened by the bale-breaker, or the crushed materials that it has produced, including foams, latex and viscoelastic.

The silo is the halfway house between the bale-breaking or crushing process and the stage at which the production line is ready to fill products. It can also, however, be fitted with the tools that turn it into a filling device as well.

Our Lidem filling silo can be supplied in a range of capacities, from 2 to 9 cubic metres, depending on how much product you need to stuff. The options are:

Pillblow A/9
– a 9 cubic-metre silo material receiver, fitted with beater system and peep-holes to control the load and able to incorporate more than one filling nozzle.

Pillblow A/6
– a 6 cubic-metre silo receiver, fitted with beater system and peep-holes to control the load and able to incorporate more than one filling nozzle.

Pillblow A/2
– a 2 cubic-metre silo receiver, fitted with beater system and peep-holes to control the load and able to incorporate more than one filling nozzle.

The filling silo operating system is extremely easy and fibre can be deposited manually or automatically. When filling automatically, the operator just needs to press a pedal so that material is driven to the container, and stop pressing the pedal when it has reached the desired level of material within the silo.

When acting as filling systems too, these silos can transfer the filling material into the cushion, pillow or stuffed toy. This could be via a suction turbine, or a compressed air filling system – usually for smaller items such as the arms or legs of cuddly toys and achieved using a range of different nozzles, such as suction, endless screw or pressured nozzle, available in different dimensions, even 12mm.

With a complete system, the filling silo is composed of two modules:

  • the first module is a receiver silo where the material is received from machines such as fibre openers or shredders, or manually.
  • the second module is the drive that introduces the filling material into the container (pillow, cushion, stuffed pouffe or toy).

Between these two modules, depending on the accuracy required by the customer, another system can be installed for heavier materials, in order to introduce the exact quantities into the containers. Another option is an excess material return system, which can send excess to the receiver silo.

With various models and versions of the system available, all can be adapted to an individual production system. The best way to decide what suits you best, it to discuss your requirements. Just head to our ‘contact us’ page and get in touch.

Related Items

Fibre Opening

If you are seeking a fibre opening machine, able to open polyester or hollow siliconized fibres, look no further.

Compact Shredders

If you need to control processing costs within your manufacturing business and don’t require the capacity afforded by a full shredding mill machine, the compact shredder could be an ideal choice.

Bale Breaking & Opening Machines

Our Lidem bale-breaking machine is designed to split bales and bundles of fibre, so as to continually feed carding or mixing lines.